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E3TAM

Print, seam and count check of cement bags

Solution concept

A filled bag is imaged overhead in an enclosure with an air curtain; type print, mouth closure and torn regions are checked. A side reader verifies the production code; bag counts go to palletising control and reject decisions to the side-belt pusher.

air-curtain enclosureclosure bandcode readingbag counting
Information delivered

Code, type result and bag count are sent to palletising control; a bag with an open mouth or tear is pushed onto the side belt. The operator display shows the closure region and reject counter.

Print, seam and count check of cement bagsILLUSTRATIVE SIMULATION
Print, seam and count check of cement bags
  1. 01 Infeed
  2. 02 Acquire
  3. 03 Analyse
  4. 04 Decide
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The sensor detects the filled bag as it enters the inspection enclosure.

Closure continuity
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Cycle bag count
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Code result
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Scenes are illustrative simulations; they are not customer references or performance guarantees.

Need

Filling dust soils the optical window; bag wrinkles may make print and the mouth seam appear discontinuous. Changes in the flattened bag position alter its angle to the code reader.

Solution approach

The enclosure and air curtain limit dust accumulation in front of the optical window. Overhead bar lights support print-template and mouth-closure continuity checks; an oblique side reader acquires the production code. The trigger edge counts each bag once.

Process steps

  1. 01

    Infeed

    The sensor detects the filled bag as it enters the inspection enclosure.

  2. 02

    Acquire

    The overhead camera captures print and closure; the side reader acquires the code.

  3. 03

    Analyse

    Type print, closure continuity and code result are assessed together.

  4. 04

    Decide

    The bag is counted; an open-mouth bag goes to the side belt and a conforming bag to palletising.

Vision system design

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Esentepe / İstanbul · İkitelli OSB Laboratory
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