Position-linked cream-nozzle skipping for missing or burnt biscuits
Applying one missing or burnt biscuit decision to a whole row can unnecessarily skip acceptable products. Each product position must link its colour decision to the correct nozzle and arrival time.
Proposed output: cream-permission/skip decision, colour evidence and result validity for each position. The concept covers missing and burnt/colour requirements without adding crack or breakage inspection.
- 01 Presentation
- 02 Trigger and reference
- 03 Image / profile
- 04 Decision
- 05 Evidence and PLC
Locate expected row positions
- Sample record
- —
- Position and nozzle-mapping validity
- —
- Acquisition progress
- —
Scenes are illustrative simulations; they are not customer references or performance guarantees.
Solution approach
Locate expected product positions under uniform diffuse lighting and evaluate presence and burnt/colour class separately. Transfer each result to the PLC nozzle map using row and position identity. Do not count late or missing results as acceptable; validate skip timing and colour limits with real samples and line trials.
Process steps
- 01
Presentation
Locate expected row positions
- 02
Trigger and reference
Evaluate presence and colour class
- 03
Image / profile
Match the decision to the correct nozzle
- 04
Decision
Schedule permission or skipping
- 05
Evidence and PLC
Record the result per position
Related applications
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