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E3TAM

Rear-view mirror sensor and warning print check

Application example

The mirror on the dial table stops in front of the camera. The first region verifies that the sensor lens is in place; the second matches the warning print against the taught pattern. Missing or faint print is rejected.

presence checkpattern matchingprint verification (OCV)
Information delivered

Sensor presence and print score are written to the display as a nest-linked result; the nest indicator and stack light identify the NG part for the separation station.

Rear-view mirror sensor and warning print checkILLUSTRATIVE SIMULATION
Rear-view mirror sensor and warning print check
  1. 01 Index
  2. 02 Acquire
  3. 03 Sensor
  4. 04 Print
  5. 05 Decide
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The dial table indexes one step and the next mirror reaches the station.

Sensor
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Match score
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Scenes are illustrative simulations; they are not customer references or performance guarantees.

Need

The dark sensor lens and housing reflections complicate presence inspection. Faint or missing warning-print regions can be confused with changes in the mirror pose within its nest.

Solution approach

While the table indexes, a photo-sensor sees the mirror enter the station; when it stops, the camera is triggered and the ring light strobes. The camera faces the housing head-on; the coaxial ring light illuminates the lens surround and the print without shadows. The lens region is evaluated separately; the print is aligned to the reference and checked for missing strokes and pattern match.

Process steps

  1. 01

    Index

    The dial table indexes one step and the next mirror reaches the station.

  2. 02

    Acquire

    The ring light strobes and the sensor housing is imaged.

  3. 03

    Sensor

    The lens region is checked for presence of the sensor.

  4. 04

    Print

    The warning symbol and code are matched against the taught pattern.

  5. 05

    Decide

    Both region results are combined and written to the nest.

Vision system design

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