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E3TAM

Half-tunnel illumination and OCR recipes on curved injectors

Solution concept

Text regions on a metal injector body do not provide consistent contrast because of curvature and direct reflections. The recognised text must be evaluated together with the format and expected content of the product recipe.

Requirement-led conceptMultiple viewsPLC and evidence record
Information delivered

Proposed output: image record with recognised text, recipe match and rejection reason. Optical and line acceptance require sample validation; code-quality grading is outside this concept.

Half-tunnel illumination and OCR recipes on curved injectorsILLUSTRATIVE SIMULATION
Half-tunnel illumination and OCR recipes on curved injectors
  1. 01 Presentation
  2. 02 Trigger and reference
  3. 03 Image / profile
  4. 04 Decision
  5. 05 Evidence and PLC
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Select the injector ROI recipe

Sample record
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Text validation status
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Acquisition progress
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Scenes are illustrative simulations; they are not customer references or performance guarantees.

Solution approach

Control reflections using half-tunnel diffuse illumination and process text regions through separate ROIs and recipes. Combine OCR, format and expected-text checks on the existing PC. Unreadable, incomplete, low-confidence or timed-out results never produce automatic acceptance.

Process steps

  1. 01

    Presentation

    Select the injector ROI recipe

  2. 02

    Trigger and reference

    Acquire under diffuse illumination

  3. 03

    Image / profile

    Read characters with OCR

  4. 04

    Decision

    Check format and expected text

  5. 05

    Evidence and PLC

    Record the text and decision

Vision system design

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We test your sample in our laboratory and report on resolution, optics and lighting selection.

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Esentepe / İstanbul · İkitelli OSB Laboratory
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