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E3TAM

Volume measurement and cutting plan from the 3D profile of logs

Solution concept

The log passes on the chain conveyor through laser profile sensors arranged in a ring; encoder-synchronised profiles build a full point cloud of the log circumference. From the cloud the bark-free volume, sweep and taper are computed; the highest value cutting plan is derived and sent to the saw positioning.

3D profile ringpoint cloudvolume measurementcut optimisation
Information delivered

Log volume, diameter series and sweep are written to the log record; the selected cutting plan is sent to the saw positioning and a log whose sweep exceeds the limit is diverted to the short-cut lane.

Volume measurement and cutting plan from the 3D profile of logsILLUSTRATIVE SIMULATION
Volume measurement and cutting plan from the 3D profile of logs
  1. 01 Infeed
  2. 02 Scan
  3. 03 Model
  4. 04 Cutting plan
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The log advances on the chain conveyor towards the sensor ring.

Bark-free volume
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Sweep
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Mid diameter
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Scenes are illustrative simulations; they are not customer references or performance guarantees.

Need

A log is irregular, swept and tapered; measurement from one direction gives the wrong diameter and sweep. Bark remnants, branch stubs and a wet surface disturb the laser line, and the log can roll and jolt on the chain.

Solution approach

Laser profile sensors arranged in a ring around the conveyor are triggered together and give the closed circumference profile of the log at every encoder step. Profiles are stacked along the axis into a point cloud; a circle is fitted at each section, giving the axis curve and the diameter series. Bark thickness is subtracted to get the volume; diameter and sweep feed the cutting plan optimiser.

Process steps

  1. 01

    Infeed

    The log advances on the chain conveyor towards the sensor ring.

  2. 02

    Scan

    The laser lines in the ring capture the circumference profile of the log at every encoder step.

  3. 03

    Model

    Section circles are fitted to the point cloud; axis, diameter series and volume are computed.

  4. 04

    Cutting plan

    The highest value cutting plan is chosen from diameter and sweep and goes to the saw positioning.

Vision system design

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Esentepe / İstanbul · İkitelli OSB Laboratory
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