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Applying robot offsets from vision-located fixture shifts

Solution concept

The current fixture offset and placed bracket share one cycle record. A missing reference or occupied nest prevents blind continuation towards the nominal pose. Vision, robot and PLC states are an illustrative solution concept.

current imagecoordinate associationcontrolled motionfinal verification
Information delivered

The current fixture offset and placed bracket share one cycle record. A missing reference or occupied nest prevents blind continuation towards the nominal pose.

Applying robot offsets from vision-located fixture shiftsILLUSTRATIVE SIMULATION
Applying robot offsets from vision-located fixture shifts
  1. 01 Image and reference
  2. 02 Pose and evaluation
  3. 03 Grip and lift
  4. 04 Controlled transfer
  5. 05 Final check and record
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Locate the bracket and target-fixture reference in separate image contexts.

Illustrative pose offset
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Illustrative grip confirmation
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Completed transfers
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Scenes are illustrative simulations; they are not customer references or performance guarantees.

Need

A shifted assembly fixture can make a fixed robot target approach the wrong nest. Locate part pose and current fixture position separately; an old offset must not carry into a new cycle.

Solution approach

Locate the part and fixture reference in separate image regions. Associate the fixture difference from its taught reference with the placement target in robot coordinates. Grip, lift and carry the bracket to the offset target; check final seating against the reference and current fixture context.

Process steps

  1. 01

    Image and reference

    Locate the bracket and target-fixture reference in separate image contexts.

  2. 02

    Pose and evaluation

    Associate the current fixture difference with placement; distinguish nominal and offset poses.

  3. 03

    Grip and lift

    Grip and lift the bracket from its source nest.

  4. 04

    Controlled transfer

    Carry the bracket above the fixture target with its current offset applied.

  5. 05

    Final check and record

    Lower and release the bracket; check seating and reference context in the final image.

Vision system design

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