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E3TAM

Edge chipping and burr detection after wafer dicing

Solution concept

The diced wafer is scanned under a camera on its dicing frame. Cutting texture is distinguished from chips or cracks by deep-learning anomaly analysis; defective die locations are written to a map.

Artificial intelligencedicing streetdark fieldanomaly map
Information delivered

Defective die coordinates are written to the wafer map; the following picking station skips these die locations. Chip and crack regions are individually marked on the display.

Edge chipping and burr detection after wafer dicingILLUSTRATIVE SIMULATION
Edge chipping and burr detection after wafer dicing
  1. 01 Load
  2. 02 Scan
  3. 03 Analyse
  4. 04 Map
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The frame seats on the scanning stage.

Die position
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Flagged regions
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Scenes are illustrative simulations; they are not customer references or performance guarantees.

Need

Normal dicing produces irregular edge texture that can resemble small chips and microcracks. Reflective die surfaces can hide a defect depending on lighting direction.

Solution approach

A linear stage carries dicing streets under the overhead camera. Opposing low-angle lights emphasise edge scattering; a deep-learning anomaly map identifies regions departing from normal cut texture. Locations are recorded against the die grid.

Process steps

  1. 01

    Load

    The frame seats on the scanning stage.

  2. 02

    Scan

    Dicing streets are imaged in dark field.

  3. 03

    Analyse

    Edges departing from cut texture are located.

  4. 04

    Map

    Defective die locations are written to the picking map.

Vision system design

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