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E3TAM

Height and surface-crack inspection of bread and dough

Solution concept

Dough on the belt is scanned from above using laser profiling and colour imaging. Height, outline and local surface depressions are evaluated; a low, cracked product is separated at the belt end.

laser profileshape analysissurface depression
Information delivered

Peak height and surface depression are sent to the PLC; non-conforming dough is diverted into the inspection channel at the belt end. The profile and defect region are shown on the display.

Height and surface-crack inspection of bread and doughILLUSTRATIVE SIMULATION
Height and surface-crack inspection of bread and dough
  1. 01 Infeed
  2. 02 Trigger
  3. 03 Acquire
  4. 04 Analyse
  5. 05 Decision and separation
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The product is carried into the inspection station.

Peak height
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Local depression
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Scenes are illustrative simulations; they are not customer references or performance guarantees.

Need

Pale dough and a flour-covered surface reduce crack contrast in a flat image. Surface height is also needed to separate natural shape variation from a depression.

Solution approach

Laser sections across the belt form a height map along the product. An overhead area camera records surface marks under diffuse lighting. Peak height, outline and the local drop around a crack are evaluated together relative to the belt plane.

Process steps

  1. 01

    Infeed

    The product is carried into the inspection station.

  2. 02

    Trigger

    The photo-sensor reports the product position.

  3. 03

    Acquire

    Laser sections and a top-surface image are acquired.

  4. 04

    Analyse

    Height and local depression are measured from the belt reference.

  5. 05

    Decision and separation

    The result is sent to the display and PLC; a non-conforming product is separated.

Vision system design

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Esentepe / İstanbul · İkitelli OSB Laboratory
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