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E3TAM

Void analysis in X-ray images of castings

Solution concept

The radiograph received from a separate X-ray system is shown in greyscale. Voids segmented by deep learning are compared with the critical-region mask; E3TAM’s scope is image analysis.

Artificial intelligenceradiographyvoid segmentationcritical-region mask
Information delivered

The void mask, critical-region intersection and OK/NG result are displayed; the analysis result goes to the line PLC interface. The cabinet and radiation generation belong to the separate system.

Void analysis in X-ray images of castingsILLUSTRATIVE SIMULATION
Void analysis in X-ray images of castings
  1. 01 Sample
  2. 02 Radiograph
  3. 03 Mask
  4. 04 Decide
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The casting is positioned on the manipulator and the cabinet door closes.

Void count
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Critical intersection
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Scenes are illustrative simulations; they are not customer references or performance guarantees.

Need

Changing casting-wall thickness varies the radiograph background. Small gas pores, shrinkage regions and inclusions can blend into these greyscale transitions.

Solution approach

The radiograph of a casting held in the separate X-ray cabinet reaches the analysis display. After background correction, deep learning produces a void mask; its intersection with the critical region is shown over the greyscale image.

Process steps

  1. 01

    Sample

    The casting is positioned on the manipulator and the cabinet door closes.

  2. 02

    Radiograph

    The separate system’s greyscale image reaches the analysis display.

  3. 03

    Mask

    Voids are segmented and intersected with the critical region.

  4. 04

    Decide

    The result appears on the display and PLC interface.

Vision system design

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We test your sample in our laboratory and report on resolution, optics and lighting selection.

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Esentepe / İstanbul · İkitelli OSB Laboratory
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