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E3TAM

Chassis number and type-label verification

Solution concept

The body arrives at the station on the assembly line. Under low-angle light a camera reads the chassis number stamped into the body; the string is compared with the production order and with the code on the type label. On a mismatch the line raises an alert.

OCRlow-angle lightingcode verificationtraceability
Information delivered

The number read, the character confidence and the image are archived against the production order. If the number or the label does not match, a warning goes to the line PLC and the body does not proceed to the next station until it is corrected.

Chassis number and type-label verificationILLUSTRATIVE SIMULATION
Chassis number and type-label verification
  1. 01 Index
  2. 02 Approach
  3. 03 Acquire
  4. 04 Read
  5. 05 Decide
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The body arrives at the station and stops.

Read (last 6)
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Characters matched
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Lowest confidence
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Scenes are illustrative simulations; they are not customer references or performance guarantees.

Need

Stamped characters have the same colour as the painted sheet; only the shadow of the relief gives contrast. Stamping depth varies, paint fills the recesses and some characters (0–D, 8–B, 1–7) look alike.

Solution approach

A camera and a low-angle bar light approach the number area on a short axis; the grazing light shades the edges of the relief and makes the characters visible. The characters are read by OCR and compared one by one with the number in the production order. The type label is read by a separate code reader.

Process steps

  1. 01

    Index

    The body arrives at the station and stops.

  2. 02

    Approach

    The axis moves the camera and light to the number area.

  3. 03

    Acquire

    The relief is imaged under low-angle light; the label code is read.

  4. 04

    Read

    The characters are read by OCR and compared with the production order.

  5. 05

    Decide

    The match of number and label is checked.

Vision system design

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